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Increasing performance and extending tool life

Companies in the metal and polymer processing industries rely on Oerlikon Balzers’ surface solutions and comprehensive services to improve the performance of their tools and reduce manufacturing costs through longer tool life.

Efficient, reliable tools are at the core of all industrial production. And more are needed with every passing day. When vehicle manufacturers produce cars, aircraft manufacturers fabricate airplanes or construction engineers build new energy systems, they all depend on manufacturing tools to perform effectively. In fact, tool performance is primarily responsible for the quality, cost and overall factory output of any product.

Improving performance from the smallest precision tools to the largest tools for metal forming with Oerlikon Balzers' thin-film surface solutions.

For optimum performance and service life, modern machine tools need to withstand higher temperatures and pressures, as well as increased wear and friction. Coatings and heat treatments are among the most effective ways to improve tool performance. This, in turn, leads to greater productivity and higher quality of metalworking and plastics processing.

In close partnership with our toolmaking customers, we are developing the right solutions for every tool in the manufacturing process. The results are impressive: longer service life, lower manufacturing costs, higher production reliability, and enhanced corrosion and adhesion protection.

Cutting tools

Cutting tools
Coatings extend tool life and tolerate higher cutting speeds and feeds, reducing machining time and costs.
  • Drilling
  • Milling
  • Gear cutting
  • Broaching
  • Turning
  • Reaming
  • Threading

Products & Services for this application

Metal forming tools

Metal forming tools
Tools combined with a surface treatment boost quality and productivity of metal-forming applications.
  • Draw and forming steel
  • Draw rings
  • Roll forming
  • Punches and die buttons
  • Monoblock cast iron and cast steel dies
  • Trimming operations
  • Hot forming
  • Fine blanking
  • Cold and hot forging

Products & Services for this application

Plastic processing

Plastic processing
Coatings protect forming tools against corrosion, reduce friction and wear, and increase productivity of the manufacturing process.
  • Melt touching

  • Nonmelt touching

Products & Services for this application

Die casting

Die casting
Exceptionally hard, extremely erosion- and wear-resistant coatings protect molds, ensuring product quality and greater productivity.
  • Molds
  • Cores
  • Inserts

Products & Services for this application

Over 20% increase in cutting performance

Challenges

Cutting tools, in particular, must provide high precision, fast cutting rates, long lifetimes and low production costs. Whether turning, milling, drilling, reaming, threading or gear cutting, tools are exposed to extremely high temperatures.

Solutions

Specialized coatings with low friction coefficients and a low tendency to adhere facilitate the machining of difficult-to-cut materials ,such as titanium, stainless steel and Inconel alloys, as well as high-strength steels.

Over 20% increase in cutting performance

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