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Cell Separators HS433

Multi-Functional Cell Separators Combining Swelling Compensation with Thermal Insulation

Cell separators are crucial for battery safety systems, safeguarding against overheating and reducing heat transfer between adjacent cells. Cell separators enhance both battery and passenger safety and slow down cell ageing.

To prevent thermal runaway, a cell's temperature must not exceed 100 °C. Our advanced cell separators maintain optimal cell pressure for stability and feature elastic properties that accommodate cell breathing and swelling. Our component’s elastomer frame compensates for dimensional tolerances when assembled into the module or pack, while a rib structure provides lower elasticity in the center to handle swelling and breathing. This design enables the independent adjustment of the frame and rib structure, allowing elasticity to be tailored to the assembly requirements and cell characteristics.

Cell Separators HS433

Features and Benefits

  • Designed to mitigate thermal propagation in prismatic cells, ensuring Zero Thermal Propagation and enabling Limp Home driving mode

  • Combines thermal isolation up to 700 °C with mechanical swelling compensation

  • Consistent mechanical characteristics over lifetime, maximizing pack energy density

  • Ultra-thin and lightweight from 1.4 mm thickness; UL94-V0 classified; thermal & mechanical properties can be customized to suit the cell and module requirements

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