Metco Consumable Packages

We offer you exclusive discounts on some of our top thermal spray products. Browse this page to find your best deal!

We are excited to introduce an offer on Oerlikon Metco consumable sets for the most popular thermal spray guns. This is your chance to keep your equipment at peak performance with our recommended replacement schedules.

Why Choose Our Consumables?

Reliable quality, originally designed, produced and certified by Oerlikon Metco to ensure you meet the highest standards
Increased productivity with less downtime thanks to best-in-class equipment
Superior results at a competitive price

Browse the different offers below to find your best deal!

External Atmospheric Plasma – Metco 9MB

Industry staple of compact plasma spray gun with nitrogen and high power (80 kW capability)
Flexible hardware configurations, while robust and reliable
Versatility allowing broad range of applications including ID extensions (7MST-2/7MT)
Uses durable 8MH plasma gun cable
Compatible with almost all atmospheric plasma spray systems

Metco 9MB Consumables Package Large

Item No.	Item	QTY	Price in USD
1084120	9MB63-TF Electrode Assembly (119198)	20	1,880.00
1088073	9MB GW-TF Nozzle	20	4,010.00
1000681	3M210 No. 2 Powder Port	40	812.00
1001630	9MB50 Front Insulator Argon 2 Hole	2	891.80
	5m or 8m Water Cool Cable - Free	1	0.00
2441034	Total 9MB Package Large²	1	7,593.80

>> Save more than 1,800 USD << Get quote now¹

Looking to save more? Check-out options to upgrade to Oerlikon Metco’s SinplexPro

Metco 9MB Consumables Package Small

Item No.	Item	QTY	Price in USD
1084120	9MB63-TF Electrode Assembly (119198)	10	940.00
1088073	9MB GW-TF Nozzle	10	2,005.00
1000681	3M210 No. 2 Powder Port	20	406.00
1001630	9MB50 Front Insulator Argon 2 Hole	1	445.90
	Discount		-379.70
2441085	Total 9MB Package Small²	1	3,417.20

>> 10% limited time discount << Get quote now¹

Looking to save more? Check-out options to upgrade to Oerlikon Metco’s SinplexPro

External Atmospheric Plasma – Metco 3MBM

Industry staple of compact plasma spray gun with nitrogen capability
Flexible hardware configurations while robust and reliable
Versatility allowing broad range of applications including ID extension available (3MB-TD)
Uses robust 8MH plasma gun cables
Compatible with almost all atmospheric plasma spray systems

Metco 3MBM Consumables Package Large

Item No.	Item	QTY	Price in USD
1084121	2M11-TF Electrode	20	1,146.00
1088073	9MB GW-TF Nozzle	20	4,010.00
1000681	3M210 No.2 Powder Port	80	1,624.00
1000687	3M275 Ring Distribution Argon	10	636.00
	5m or 8m Water Cool Cable - Free	1	0.00
2441078	Total Metco 3MBM Consumables Package Large²	1	7,416.00

>> Save more than 1,800 USD << Get quote now¹

Looking to save more? Check-out options to upgrade to Oerlikon Metco’s SinplexPro

Metco 3MBM Consumables Package Small

Item No.	Item	QTY	Price in USD
1084121	2M11-TF Electrode	10	573.00
1088073	9MB GW-TF Nozzle	10	2,005.00
1000681	3M210 No.2 Poder Port	40	812.00
1000687	3M275 Ring Distribution Argon	5	318.00
	Discount		-370.80
2441144	Total 3MBM Consumables Package Small²	1	3,337.20

>> 10% limited time discount << Get quote now¹

Looking to save more? Check-out options to upgrade to Oerlikon Metco’s SinplexPro

External Atmospheric Plasma Metco - F4MB-XL

Most popular plasma spray torch in the world
Robust and reliable
Versatility allowing broad range of applications
Uses robust 8MH plasma gun cables
Compatible with almost all atmospheric plasma spray systems

Metco F4MB-XL Consumables Package Large

Item No.	Item	QTY	Price in USD
1072006	Electrode F4 STD (TF)	14	2,129.40
1072007	F4 6MM-TF Nozzle	14	4,555.60
1003436	Powder Injector 1.8mm	20	1,206.00
1003497	Insulant intermed body with rim	1	573.80
	5m or 8m Water Cool Cable - Free	1	0.00
2441152	Total F4MB-XL Large Consumables Package²	1	8,464.80

>> Save more than 1,800 USD << Get quote now¹

Looking to save more? Check-out options to upgrade to Oerlikon Metco’s SinplexPro

Metco F4MB-XL Consumables Package Small

Item No.	Item	QTY	Price in USD
1072006	Electrode F4 STD (TF)	6	912.60
1072007	F4 6MM-TF Nozzle	6	1,952.40
1003436	Powder Injector 1.8mm	8	482.40
1003497	Insulant intermed body with rim	1	573.80
	Discount		- 392.10
2441153	Total F4MB-XL Small Consumables Package²	1	3,529.10

>> 10% limited time discount << Get quote now¹

Looking to save more? Check-out options to upgrade to Oerlikon Metco’s SinplexPro

HVOF DiamondJet Hydrogen Fuel

Utilizes oxygen, fuel gas and air combined with axial powder injection
Dense, low oxide, high hardness, low residual stress coatings
Choice of fuel gas to meet application, economics and quality requirements
Smooth “as-sprayed” surface finish reducing post processing time
Extension module available for ID applications (DJT)

Metco HVOF DiamondJet Hydrogen Fuel Consumables Package Large

Item No.	Item	QTY	Price in USD
1001853	DJ7-8 Nozzle Assembly No.8	8	3,304.00
1001859	DJ8-8 Powder Injector	8	1,664.00
1001812	DJ2603 Extended Air Cap Assembly	8	2,666.40
	Discount	1	-1,145.20
2441136	Total DJ Hydrogen Fuel Consumables Package Large²	1	6,489.20

>> 15% limited time discount << Get quote now¹

Metco HVOF DiamondJet Hydrogen Fuel Consumables Package Small

Item No.	Item	QTY	Price in USD
1001853	DJ7-8 Nozzle Assembly No.8	4	1,652.00
1001859	DJ8-8 Powder Injector	4	832.00
1001812	DJ2603 Extended Air Cap Assembly	4	1,333.20
	Discount	1	-381.70
2441139	Total DJ Hydrogen Fuel Consumables Package Small²	1	3,435.50

>> 10% limited time discount << Get quote now¹

HVOF DiamondJet Hydrocarbon Fuel Consumables - Carbides

Utilizes oxygen, fuel gas and air combined with axial powder injection
Dense, low oxide, high hardness, low residual stress coatings
Choice of fuel gas to meet application, economics and quality requirements
Smooth “as-sprayed” surface finish reducing post processing time
Extension module available for ID applications (DJT)

Metco HVOF DiamondJet Hydrocarbon Fuel – Carbides – Consumables Package Large

Item No.	Item	QTY	Price in USD
1001854	DJ7-9 Nozzle Assembly	8	3,804.00
1001860	DJ8-9 Powder Injector No.9	8	1,820.00
1001825	DJ2701 Air Cap 9/32 Extended Propylene	8	2,884.80
	Discount	1	-1,276.30
2441161	Total DJ Hydrocarbon Fuel – Carbides – Consumables Package Large²	1	7,232.50

>> 15% limited time discount << Get quote now¹

Metco HVOF DiamondJet Hydrocarbon Fuel – Carbides – Consumables Package Small

Item No.	Item	QTY	Price in USD
1001854	DJ7-9 Nozzle Assembly	4	1,902.00
1001860	DJ8-9 Powder Injector No.9	4	910.00
1001825	DJ2701 Air Cap 9/32 Extended Propylene	4	1,442.40
	Discount	1	-425.40
2441281	Total DJ Hydrocarbon Fuel – Carbides – Consumables Package Small²	1	3,829.00

>> 10% limited time discount << Get quote now¹

HVOF DiamondJet Hydrocarbon Fuel Consumables - Metals

Utilizes oxygen, fuel gas and air combined with axial powder injection
Dense, low oxide, high hardness, low residual stress coatings
Choice of fuel gas to meet application, economics and quality requirements
Smooth “as-sprayed” surface finish reducing post processing time
Extension module available for ID applications (DJT)

Metco HVOF DiamondJet Hydrocarbon Fuel – Metals – Consumables Package Large

Item No.	Item	QTY	Price in USD
1001854	DJ7-9 Nozzle Assembly	8	3,804.00
1001860	DJ8-9 Powder Injector No.9	8	1,820.00
1001826	DJ2702 Air Cap 1/4 Propylene	8	2,749.60
	Discount	1	-1,256.00
2441253	Total DJ Hydrocarbon Fuel – Metals – Consumables Package Large²	1	7,117.60

>> 15% limited time discount << Get quote now¹

Metco HVOF DiamondJet Hydrocarbon Fuel – Metals – Consumables Package Small

Item No.	Item	QTY	Price in USD
1001854	DJ7-9 Nozzle Assembly	4	1,902.00
1001860	DJ8-9 POWDER INJECTOR No.9	4	910.00
1001826	DJ2702 Air Cap 1/4 Propylene	4	1,374.80
	Discount	1	-418.70
2441265	Total DJ Hydrocarbon Fuel – Metals – Consumables Package Small²	1	3,768.10

>> 10% limited time discount << Get quote now¹

Electric Arc Wire – PPG SmartArc Twin Wire Gun

Delivers outstanding spray process reliability for consistent results
Unique load-sharing control for smooth and consistent wire feed, enabling long distances between the controller and gun
Capable of spraying hard, soft, or cored wires with equal ease (optional hardware for soft wires)
Gun extensions available for ID applications

PPG SmartArc special offering

Item No.	Item	Price in USD per pcs.	Price per pcs. Order > 2,500 USD	Price per pcs. Order > 5,000 USD
1002239	PPG51351 Contact Tip 14GA Kit (10 qty)	109.70	104.20	98.70
1002265	PPG51496 Contact Tip 14GA Soft (10 qty)	218.00	207.10	196.20
1006456	PPGT56979 PPGT Modified Wire Tube 900mm	1,092.40	1037.80	983.20
1002314	PPH51737-21 Coaxial Cable, DC (21FT-6.4m)	1,023.10	971.90	920.80
1002253	PPG51400 Gear Assy with Bushing (upper)	230.60	219.10	207.50
1002240	PPG51352 Contact Tube14 GA/2.0 mm	53.60	50.90	48.20
1002255	PPG51415 Ring (Tip Locator)	66.00	62.70	59.40
1002260	PPG51445 Post Electrode (Contact Tube)	409.80	389.30	368.80

>> 10% special discount if order volume > 5,000 USD, 5% special discount if order volume > 2,500 USD² <<

Get quote now¹

Cable and Hoses

Gun cables wear over time, conductive braid on the inside decays
Often underestimated but as important as every other critical component of a plasma spray system
High-quality water-cooled plasma spray gun cables are a must for consistent coating quality

Item No.	Item	List price per pcs. in USD	Special price for 1 pcs. in USD	Special price for 2 or more pcs. in USD
1034011	8MH-5 SET 8MH Water Cool Cables 5 M	1,539.90	1,462.90	1,385.90
1034014	8MH-8 SET 8MH Water Cool Cables 8 M	1,607.20	1,526.80	1,446.50
1018789	Hose Set Gun +/-LG 5.0 M	2,049.80	1,947.30	1,844.80
1018805	Gun Hose Set +/- L 8.0 M	2,816.60	2,675.80	2,534.90

>> 10% special discount if 2 or more cable & hoses, 5% special discount if 1 cable & hose set ordered² <<

Get quote now¹

¹Please indicate the Package name in your order!

²Excluding shipping cost; Discount only valid for 1st order per customer-site; Special rates valid from 02/01/2025 – 04/30/2025 or while stock lasts.

Contact

Oerlikon Metco (US) Inc.; 1101 Prospect Avenue, Westbury, NY, 11590, United States

© Copyright 2025 OC Oerlikon Management AG

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