Metco IIoT - You Can Only Manage What You Can Measure

Know the Status of Your Thermal Spray Systems Wherever They Are

At Oerlikon Metco, we know thermal spray is a science that can be controlled for reliable, repeatable results and optimized for best value. Our digital Metco™ IIoT solution will do just that for you!

Create more value from your thermal spray systems with Metco IIoT. Connect your thermal spray systems to an Industry 4.0 platform and build the foundation for data analysis and monitoring.

Get the most out of your equipment by:

Increasing your operational efficiency
Increasing your throughput
Track and improve quality

Metco IIoT Insights

Metco Insights Dashboard

We store, secure and analyze your data

Metco IIoT Insights is our proprietary on-premise platform for local storage, analysis, and visualization of machine data. It aggregates raw data and computes higher-level metrics such as parts produced, coating runs per part, and contextual links to machine messages. A Windows-based application—easily installed via an executable file—connects to the industrial PC inside the thermal spray system, providing secure access from any PC within the customer’s network.
In parallel, both raw and enriched data can be streamed to the customer’s data lake, enabling deeper integration into enterprise-level analytics. With Insights, customers benefit from our domain expertise in thermal spray and gain access to specialized analytics tools while maintaining full ownership and flexibility over their data.

Optimize job schedules for your thermal spray systems
Identify production cost and time variances so you can correct problems
Reduce downtime by optimizing system maintenance schedules
Manage multiple sites and roles for your global installed base
Benefit from advanced data processing through Oerlikon Expertise

Metco IIoT Connectivity

Metco Connectivity

Simple and effective! Collect data and create value

Oerlikon Metco IIoT Connectivity enables you to improve your production process and enables an easier, faster and more efficient operation. Your company benefits from access to machine data improving availability, reducing scrap rate and increasing throughput.

Plug and play solution
Embedded into existing equipment
Locally store and centralize data for historical analysis and quality control purposes, or optionally in the Metco IIoT cloud service.

Efficient	Effective	Economical	Environmental
Data at your hands	Quickly identify downtimes	Plug and play solution Directly embedded into existing equipment	Reduce your scrap rate
Data generated and accessible in real time	Identify irregularities	Remote monitoring and maintentance of the Metco IIoT	Understand consumption of resources to optimize their use
Improve performance of maintenance and service	Continuous recording of your production process	Edge Gateway (internet connection required) Increase up-time, decrease down-time