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BCF carpet yarn solutions with BCF S8 and BCF S+

With the BCF plants BCF S8 and BCF S+ Oerlikon Neumag offers a product portfolio in which the customer is certain to find the plant designed to meet their individual needs.

In today's competitive landscape, BCF carpet yarn manufacturers – whether producing commodities or niche products – are under mounting pressure to improve both quality and efficiency. The demand for advanced solutions that enhance performance, quality, and operational efficiency has never been greater.

 

The most successful BCF system in the world is the BCF S+. The BCF S+ has been the proven platform for many BCF yarn applications and markets.

Elevating productivity to new heights

The BCF S+ is a 3-end BCF machine, which combines product features of the BCF S5 and of the Sytec One technology. Godets, texturing, cooling drum and winder are well known. The straight yarn spinning, which guarantees highest production quality and capacity, and the spin-finish application and certain winder improvements were transferred from the Sytec One technology. These reliable components of well known machine generations are constantly tested, developed and optimized for many years.

Savings in OPEX

In the highly competitive BCF carpet yarn market, staying ahead amid rising cost pressures requires efficient BCF systems with optimized machine layouts and tailored production processes.

BCF S+ benefits:

  • High production speed and high capacity
  • System efficiency of up to 99%
  • Economically efficient 3-end process
  • e-save certified
  • Multi-polymer capability

The brave companion at your side

The brave companion at your side

Top performance and an ergonomic design make the BCF S+ a highly efficient BCF system from Oerlikon Neumag. Lots of smart innovations make the difference.

  • Variomelt for tricolor production*
  • Approved metering units
  • Energy efficient extrusion systems
  • Fully incorporated spinning beam
  • Take-up unit with proven technology and components
  • Tangling with RoTac³*
  • Winder Witras III-34 for process speeds up to 3400 m/min
  • Color Pop Compacting (CPC) for tricolor production*

* This is an optional feature

Multicolor production

Multicolor production

Variomelt is a tricolor BCF plant equipped with a melt flow changing device. It offers the flexibility to produce tricolor or three different color monocolor BCF yarn products.

RoTac³ – Versatile and energy-efficient tangling solution

RoTac³ effectively prevents loops in BCF yarns during tufting and weaving, ensuring a consistent, uniform carpet appearance—particularly with tricolor yarns. RoTac³ helps balance performance and cost-efficiency, providing the flexibility needed to adapt to varying production requirements while optimizing air usage.

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