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BCF carpet yarn solutions with BCF S8 and BCF S+

With the BCF plants BCF S8 and BCF S+ Oerlikon Neumag offers a product portfolio in which the customer is certain to find the plant designed to meet their individual needs.

In today's competitive landscape, BCF carpet yarn manufacturers – whether producing commodities or niche products – are under mounting pressure to improve both quality and efficiency. The demand for advanced solutions that enhance performance, quality, and operational efficiency has never been greater.

 

The Oerlikon Neumag BCF S8 plant is our most efficient BCF system to date. The BCF S8 offers high productivity and takes our product portfolio to a new level to help you compete in an ever-changing marketplace

Leading innovation for the carpet industry

The BCF S8 plant is designed to deliver exceptional productivity while taking your product portfolio to new heights, empowering you to stay ahead in a rapidly evolving market. To achieve this, Oerlikon Neumag has further optimized the straight yarn path, extending it from spinning all the way into the draw field, creating a more streamlined and effective production process.

Savings in OPEX

Competition in the BCF carpet yarn market is intense. The answer to ever-increasing cost pressures is efficient BCF systems with optimized machine layouts and bespoke production processes.

BCF S8 benefits:

  • Higher production speeds than ever before due to straight yarn path
  • Highest production capacity by increasing throughput up to 15%.
  • System efficiency of up to 99%
  • Economically efficient 3-end process
  • Excellent yarn quality with best downstream performance and uniformity in the carpet
  • e-save certified energy savings of up to 5% per kilogram of yarn compared to the BCF S+ (with RoTac³)
  • Multi-polymer capability / BICO BCF

Trailblazer for high quality yarns

Trailblazer for high quality yarns

Future-oriented development steps make the BCF S8 the most efficient Oerlikon Neumag BCF system. Many smart innovations make the difference.

  • Optimized monocolor spin pack design with increased width for up to 700 filaments
  • Absolute straight yarn path from infeed through to cooling drum
  • Short distance between godet duo and texturing head reduces compressed air consumption
  • Removable texturing units for easy handling and protection of lamella chambers
  • Large cooling drum for higher retention time and improved carpet appearance
  • Advanced CPC-T for flexible tricolor production of all polymers
  • RoTac3 enables perfect tangling results and saves energy
  • Winder Witras III-37 for process speeds of up to 3670 m/min
  • HMI for intuitive operation and take-up touch screen for smart and easy operation

Color separation with CPC-T

As demand for multicolored carpets grows, flexible color mixing options are key. The BCF S8 platform meets this need by enabling yarn production with varying degrees of color separation, from mélange to highly separated colors.

BICO BCF – Disruptive potential

BICO BCF side-by-side yarn offers higher crimp and a more voluminous appearance, reducing yarn consumption and enhancing carpet resilience. This combination allows for carpets with a rich look and feel, while lowering production costs and resource use. Oerlikon Neumag uses its production proven BICO BCF spinning technology to realize a completely new yarn.

Trendsetting human-machine interface for intuitive operation

In the digital age, machine control systems are used not only for communication between man and machine. They are also designed to decisively help increase machine and workflow efficiency.

One HMI – five-fold benefit

  • Intuitive, role-based operation
  • Ideal summary of machine parameters due to contemporary user interface and look & feel
  • Smart information at a glance
  • Easy process analytics
  • Easy troubleshooting
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